How to Make a Battle Axe Out of Wood – 7 Simple Steps

Important: this is a craft / prop guide. A wooden battle axe is not a real tool for chopping or fighting. If you build one, treat it like a prop, and follow safe workshop practices when cutting/sanding/drilling.

Quick overview (7 steps)

1. Choose wood (plywood is easiest for a prop head).
2. Draw your template and transfer to the wood.
3. Cut the head shape.
4. Shape/sand edges for the look you want.
5. Make the handle (dowel/straight stick, or a shaped handle).
6. Join head + handle securely (wood glue + fasteners as needed).
7. Finish (paint/stain/seal).

Video: wooden battle axe prop build

Materials and tools

• Wood (plywood or hardwood board)
• Hand saw or jigsaw
• Sandpaper (coarse to fine)
• Wood glue, screws/dowels (optional reinforcement)
• Paint/stain + clear sealant (optional)

Step-by-step

Step 1: Template

Draw the axe head on paper/cardboard first, then trace onto the wood. This keeps your cuts clean and symmetrical.

Step 2: Cut the head

Cut outside the line, then sand down to your final shape. Wear eye protection, and clamp the workpiece.

Step 3: Shape and sand

Round edges for a prop look. Do not create a sharpened edge (keep it blunt).

Step 4: Handle

A straight dowel works for many props. For a more realistic look, shape a handle from hardwood and sand smooth.

Step 5: Assemble

Use wood glue and mechanical reinforcement if needed (screws/dowels). Let glue cure fully before handling.

Step 6: Finish

Paint/stain, then seal. If you plan to carry it outdoors, sealing helps it last longer.

Alternative: cardboard axe

If you want something lighter (and safer for cosplay/props), cardboard can work well.